Electrolytic manganese ultrasonic cleaner

I, an overview:
DZCSB-1 computer-controlled metal manganese cathode plate ultrasonic cleaning machine is Xiangtan Volkswagen Rectifier    
Co., Ltd. carefully designed and developed a new type of invention patent products, and has completely independent intellectual property rights (invention patent: 2011101168129, utility model patents: 2011201420134). With the industrialization of the development of the mechanization process accelerated, the product will set off Electrolytic manganese cathode cleaning a new field of technological change!   
At present, almost all of the electrolytic manganese plant cathode cleaning procedures are basically manual scrubbing done by workers, there are a handful of companies using semi-mechanized manual cleaning. Manual scrubbing makes the labor intensity of workers is very large, workers scrub, hands for a long time in contact with water, ice cold in winter, the summer hot and stuffy, damaging the workers' bodies. And the long manual cleaning, water consumption, does not meet the high efficiency, energy saving standards. In addition, semi-mechanized manual cleaning by one worker to the cathode into the cleaning equipment block by block, and then by another worker from the cleaning equipment will be connected to the cathode plate. After fieldwork, we know that almost every cathode plant used in the electrolysis plant can reach between 2000 and 12000 cathodes a day, and the weight of each cathode plate is about 6 kilos. Therefore, the labor intensity of the electrolyzer's washboard workers Very large, and its cleaning effect is not ideal, the work efficiency is relatively low, this original mode of work has become extremely disproportionate with the modern mode of production.     
With the development and improvement of production technology, the expansion of the scale of enterprises and the acceleration of production efficiency, the automation requirements for production lines of enterprises will become higher and higher. Energy conservation, environmental protection and high efficiency have become the goals pursued by modern production equipment. Therefore, enterprises that need efficient production urgently need a cleaning equipment that is highly efficient and can reduce the labor intensity of workers. Compared with other cleaning, ultrasonic cleaning has the characteristics of high cleaning rate, less residues, short cleaning time and good cleaning effect. All the parts that can be dipped into the liquid can be cleaned by ultrasonic. Not limited by the surface shape of cleaning parts, such as deep holes, slits, grooves. Can be cleaned. As the ultrasonic generator uses Class D amplification, the transducer electro-acoustic high efficiency, so ultrasonic cleaning also has the characteristics of high efficiency and energy saving. So it is a truly high-speed, high-quality, automated cleaning technology. Now I developed ultrasonic cleaning technology has matured, and achieved good results, fully automated operation can be achieved, the real sense of reducing the labor intensity of workers to achieve the maximization of production value.

II, the working principle:
The invention of the electrolytic manganese cathode plate ultrasonic cleaning machine its principle is the use of ultrasonic cavitation effect to achieve, electrolytic manganese cathode plate ultrasonic cleaning machine is provided by the ultrasonic generator to the ultrasonic transducer a certain frequency of electromagnetic oscillation energy, And make it consistent with the resonant frequency of the ultrasonic transducer itself, so that the ultrasound transducer ultrasonic resonance, and the computer control system to control its frequency, so that in the cleaning fluid to produce dense radiation between the forward and forward, the liquid flow And generate tens of thousands of tiny bubbles. The tiny bubbles existing in the liquid vibrate under the action of the sound field. These bubbles form and grow in the negative pressure region where the ultrasonic wave propagates longitudinally. In the positive pressure region, when the sound pressure reaches a certain value , The bubble rapidly increases and then abruptly closes, creating a shock wave when the bubble closes, generating thousands of atmospheres around it, causing the adhered structure of the residual metal on the cathode plate to be destroyed and scattered in the cleaning liquid, and the bubble is closed The formation of several hundred degrees of high temperature and instantaneous pressure of over 1,000 air pressure, continuous high-pressure instantaneous like a Small & ldquo; explosion & rdquo; constantly impact surface of the cathode plate, so that the surface and cracks in the dirt quickly falling off, so as to achieve the purpose of cleaning the surface of the cathode plate purification.
This product corresponds to the characteristics:
1, the general needs of a traditional cleaning line 10-12, washing machine to clean an online 1-2 people can. To liberate the labor force to the greatest extent, improve labor productivity.
2, Compared with the traditional cleaning method, the ultrasonic cleaning machine adopts the physical cleaning method, and its cleaning effect is more thorough.
3, the use of computer control system on the ultrasonic amplitude, frequency and intensity of effective control, to better grasp the cleaning time and cleaning efforts, fully automated products.
4, a traditional washing line consumes about 3 tons of water, the product water consumption can be 300 kilograms. Save time, energy saving, labor-saving.
5, ultrasound is a new technology, less pollution, low energy consumption, in line with the pursuit of modern business environmental needs.

II, the technical parameters:
The corresponding cathode plate size: 500 × 600
A number of cleaning the cathode plate: up to hundreds of blocks A cleaning time: about 2 minutes

IV. Installation and Operation Procedures
1. The AC380V power and zero line access ultrasonic cleaning machine control cabinet.
2. Fill the tank with water. Note: Do not clean the tank boot.
3. Close the circuit breaker, close the internal door, about 20 seconds later, the touch screen starts to complete; click on the control panel; click the start button in the lower left corner of the control panel, the contactor closed; click the seal button in the lower right corner, and then click the top left 8 pulse control switch, washer start successfully; To change the ultrasound strength, you can click the lower right corner of the frequency (+, -) button, the current changes, be careful, the phase current should not exceed 15A.
4. Stop, first turn off the 8 pulse control switch, then press the stop button on the control panel panel at the bottom left, turn off the circuit breaker.
5. Manganese board to be placed vertically into the water to prevent friction on both sides of the sink, loss of life of the sink.
6. Two manganese plates can be cross-cleaning, in order to save time.
7. In general, a shift need to be changed once the water, such as manganese plate impurities too much, water quality is turbid, it is best to change the water and then work, the cleaning effect is better.
8. If the machine fails to stop working immediately, and contact our technical staff for repair, please do not let non-professionals to repair the machine.

V. Often use the environmental conditions required: (see the table below)

1, Electrical conditions:
Line voltage: 380VAC + 10%, 50HZ + 1%. Requirements The power supply conditions to GB / T3859.1-93 specified in 5.2 General Industrial Power Network (ie Class B) requirements, the device in the B-class electrical operation to normal
Total power: 24KW
Frequency: 50 & 1% HZ
Voltage fluctuation range: 5%
2, the device must be mounted vertically, its inclination must not exceed 5 & deg;